Smart Inventory Restock System
Predictive restocking that cut stockouts by 85% and overstock waste by 30% for a retail chain.
The Challenge
A retail chain with 12 locations was managing inventory manually using spreadsheets and gut instinct. Stockouts were common — especially for fast-moving items — and overstock of slow-moving items was tying up capital. The buying team spent 15 hours per week on reorder decisions that were still frequently wrong.
Our Solution
We built a predictive restocking system that monitors real-time sales velocity across all locations, forecasts demand using 18 months of historical patterns, and automatically generates purchase orders when stock drops below dynamically calculated thresholds. The system factors in lead times, seasonal trends, and supplier constraints.
How It Works
The Outcome
Stockouts decreased by 85% within the first 60 days. Overstock waste dropped by 30%, freeing up working capital. The buying team's workload dropped from 15 hours per week to 2 hours of reviewing auto-generated orders. Gross margin improved by 4 percentage points.
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